Date of Award

12-2025

Document Type

Dissertation

Degree Name

Doctor of Philosophy (PhD)

Department

Materials Science and Engineering

Committee Chair/Advisor

Dr. Igor Luzinov

Committee Member

Dr. Marek Urban

Committee Member

Dr. Thompson Mefford

Committee Member

Dr. Olga Kuksenok

Committee Member

Dr. Viktor Balema

Abstract

Polyolefins (POs) are inexpensive engineering materials with excellent physical and mechanical properties, accounting for nearly 60% of all thermoplastics. However, large-scale recycling remains limited, with only ~15% undergoing mechanical recovery. This dissertation addresses this challenge by fragmenting and functionalizing polypropylene (PP) chains to generate macromonomers and employing them, along with industrial reactive PP macromonomers, to synthesize, depolymerize, and repolymerize chemically recyclable polypropylene-based polyolefins (CR-POs). These CR-POs incorporate ester linkages that form covalent adaptable networks (CANs), maintaining a gel fraction of ~70% while remaining melt-reprocessable via extrusion and compression molding.

First, the fragmentation of PP is investigated by microwave irradiation. Microwave heating effectively localizes fragmentation without significant thermal oxidation, and silicon carbide is identified as an efficient microwave absorber that promotes PP chain scission. Next, solution-grafting efficiencies of maleic anhydride onto PP are established, enabling controlled preparation of maleinated PP macromonomers for CAN fabrication. A simple methodology is developed to introduce ester links into PP using an epoxy-based cross-linker and ZnCl2 catalyst, producing CR-POs with excellent processability and mechanical properties suitable for engineering applications.

Efficient chemical depolymerization of CR-POs into high-quality recyclates is achieved using zinc(II) acetate. In addition, the properties of CR-POs are tailored by using different cross-linkers—1,4-butanediol diglycidyl ether, bisphenol A diglycidyl ether, and poly(ethylene-co-glycidyl methacrylate), enabling systematic control over thermal stability, glass transition temperature, mechanical moduli, strength, and strain.

Overall, this work presents new strategies for creating chemically recyclable PP-based materials and demonstrates their potential as reprocessable, high-performance polyolefins for a circular, low-waste polymer economy.

Author ORCID Identifier

0009-0000-8486-1753

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